Jan 15

Jan 15 Machine Shop Math

Machining, Machinist, Manufacturing, Technical Education

How we are taught how to pronounce a measurement in mathematics class is different from how we pronounce a measurement in machine shop class. In the following chart, I will break down the decimal place pronunciation of 0.123456.

Dec 6

Dec 6 Becoming a Career Machinist

Matthew Schowalter, CMfgT

CNC Machining, CNC Programming, Machining, Manufacturing, Soft Skills, Worker Shortage, Machinist

Machining is by far more interesting than what most people know. From the challenges of implementing new complex equipment in the shop, to CNC programming, or even making complex parts in one setup. It is definitely a career choice that most don’t know how advanced it can be, especially the machining of today. Now, we can make parts in one setup that were once made in many setups on multiple pieces of equipment over a long time frame. My career is a success story in manufacturing technology as I have embraced the technology of today.

Sep 5

Sep 5 Endmills

Matthew Schowalter, CMfgT

CNC Machining, Machining, Machinist, Manufacturing

An endmill is a cutting tool that is typically used in a milling machine, or a mill/turn machine. They come in various diameters and lengths, to suit the needs of the user and the application. With that, they typically come in variations with 2-flutes, 3-flutes and 4 flutes. A 2-flute and 3-flute endmill is typically used in cutting aluminum. The 4-flute version is used in milling steel. The versions with 5 to 12 flutes are used in finish cutting steel.

Apr 26

Apr 26 Cardinal Manufacturing Book

Matthew Schowalter, CMfgT

CNC Machining, Machining, Machinist, Manufacturing, Technical Education

This book is an insight into how to start a student-run business in your school district. It offers a look inside Cardinal Manufacturing in the Eleva-Strum School District. It defines what a student-run business is and lists the benefits of a program like this. Check it out!

Apr 8

Apr 8 How Can the Manufacturing Worker Shortage Be Fixed?

Matthew Schowalter, CMfgT

Apprenticeship, Collaboration, Machining, Worker Shortage

In my twenty-four years of manufacturing experience, I have discovered that manufacturing can be a great industry to work in. I started as a youth apprentice in machining and then served a registered apprenticeship as a Tool and Die Maker. Over the course of my time spent in manufacturing, I was a team leader and a manufacturing engineer.

Mar 19

Mar 19 CNC Macro Programming Basics

Matthew Schowalter, CMfgT

CNC Machining, CNC Programming, Machining, Manufacturing Engineer, Manufacturing Engineers

We will cover the basics of Parameter programming. The concepts learned can be applied to many CNC projects and can be used in small shops and large shops alike. In G Code, macro programming variables are assigned values and when they are referenced and called they provide the last value that they were assigned. Some ways that variables can be used are for machining part families and for modifying work offsets and tooling offsets.

Mar 12

Mar 12 Cardinal Manufacturing Overview

Matthew Schowalter, CMfgT

CNC Machining, CNC Programming, Machining, Machinist, Machinist Interview, Manufacturing, Manufacturing Engineer, Soft Skills, Technical Education

Cardinal Manufacturing is a student-run business in the Eleva-Strum High School. In a student-run business the students are responsible for all aspects of the business. It is a custom job shop that makes machined parts for community members and people throughout the country. Check out this video on the program.

Feb 27

Feb 27 What to Do When a Client Rejects Your Parts

Paul Van Metre

CNC Machining, CNC Programming, Machining, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers, Professional Engineer, toolmaker

Your company tries SO hard to make everything perfect, but occasionally, something slips through the cracks, and you send some parts to a customer that get rejected. It’s not a fun situation, and it can be like a gut punch, depending on how expensive the mistake is. How you handle it from the customer’s perspective can make all the difference and even potentially turn a bad situation into a positive experience. Customers know that mistakes will happen, but how a vendor responds to them can put your relationship on the chopping block, or solidify your position in the partner category.

Feb 9

Feb 9 Starting or Growing Your Student Run Business Workshop

Matthew Schowalter, CMfgT

Apprenticeship, CNC Machining, CNC Programming, Machining, Manufacturing, Soft Skills, Worker Shortage

Cardinal Manufacturing in Strum Wisconsin is a school-based manufacturing program that operates both as a class and a business as well. The students gain real world life experiences while enrolled in the program. These experiences include problem solving and working in professional roles.

Jan 16

Jan 16 Ask A CNC Machining Question

Matthew Schowalter, CMfgT

CNC Machining, CNC Programming, Machining, Machining Questions, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers, toolmaker

Please fill out the form to ask us machining questions.

Jan 8

Jan 8 Don’t Let Tribal Knowledge Kill Your Shop

Paul Van Metre

CNC Machining, CNC Programming, Machining, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers

Tribal knowledge can be a killer. For a smaller, stable company not on a growth path, it probably isn’t the worst thing ever – unless you lose one of your long-term employees who is the only one that knows how to do a lot of things. Certainly for any company that is on a more dynamic path for growth, adding new customers, more employees, or is concerned about losing that knowledge of a key employee it can be a major problem. Having your companies’ processes and procedures be locked in the brains (and only the brains) of your employees can be very difficult when you lose someone.

Jul 29

Jul 29 The Student-Run Business Teaching Model

Matthew Schowalter, CMfgT

CNC Machining, Machining, Machinist, Manufacturing, Soft Skills, Technical Education

While recently attending a workshop on starting or growing your school-based enterprise at the school district of Eleva-Strum in Wisconsin I discovered that they have great model for their student-run business. Their program, Cardinal Manufacturing teaches soft skills and employability skills along with learning the technology.

Jul 24

Jul 24 Red Raider Manufacturing

Matthew Schowalter, CMfgT

CNC Machining, Collaboration, Machining, Machinist, Manufacturing, Technical Education

The Red Raider Manufacturing program in the Sheboygan Area School District had 1,090 students in the 2021-22 school year. Its mission is to give all SASD students access to the most up-to-date, relevant and exciting learning experience to succeed. The vision of the program is education and industry partnering to turn a manufacturing/technical career into an aspiration. The students in the program are high achieving, proud of what they do, and career ready.

Jun 26

Jun 26 A Guide to Student-Run Business

Matthew Schowalter, CMfgT

CNC Machining, CNC Programming, Machining, Machinist, Manufacturing, Soft Skills, Technical Education

Here is a great video about Cardinal Manufacturing which is a student-run business in the Eleva-Strum High School. It’s a manufacturing program in the technical education department where the students are responsible for all aspects of the business.

May 31

May 31 Starting a Career in CNC Programming

Matthew Schowalter, CMfgT

CNC Programming, CNC Machining, Machining, Machinist, Manufacturing, Manufacturing Engineer, Manufacturing Engineers

I recently had an opportunity to interview Phil Brown and Umair Riyas from NexGenCAM about how to begin a career in computer-aided manufacturing or CAM. They are applications engineers that specialize in CAM software. Phil and Umair have extensive backgrounds in CNC and CAM/CAD, they offer a few tips to others who may be interested in starting a career in the field.