All in Manufacturing Engineer

STEM Outreach - How I Built a Device for STEM Education

During my time operating the Machining Blog business, I have visited a few schools. I noticed one thing that was the same about their programs, and that was their 3D printers were just used to produce trinkets and not mechanical parts. I decided to create a project that could create many learning opportunities from it, and that project was to design and build a mechanical clock. The clock that I designed was based on a mechanical watch design, but I scaled the part size up by six times their actual size. I started the project by reading books on watch design and by taking apart watch movements. I learned along the way and then started designing watch movement parts in Solidworks CAD software. I then purchased a small 3D printer and started printing the parts. Once the gears started to mesh properly, I built a few prototypes along the way. With all my time that I invested in the project, it probably amounted to a couple thousand hours. The result was a clock that is pretty accurate for being printed, not machined.

17 Reasons to Upgrade Your Shop Floor to Paperless Manufacturing

When people hear the term "paperless," they typically associate the elimination of this office resource as an act that helps the environment. And while this is true, adopting a paperless manufacturing solution can do so much more. In addition to promoting a more sustainable business, going paperless can decrease operating costs, enhance productivity and help a shop floor work smarter (and not necessarily harder).

Growing the Lathe Department

While spending much of my career working in the medical machining industry, it was an education into complex part machining. What is being done today in the machining industry is exceptional. Now a highly engineered part can be made compete in one setup in a machine that can turn, mill, drill, hob, broach, thread whirl, and gun drill parts. I have implemented lathes from 5-axis models up to 11-axis models. Here is a breakdown of what it might take to implement advanced lathes.

Print at the Point of Need: How 3D Printing Reduces Reliance on Outsourced Manufacturing Aid Components

In the realm of manufacturing, the production process often relies on various aids such as jigs, fixtures, and specialized tools to ensure efficiency, accuracy, and quality. Traditionally, manufacturers would outsource the production of these components, which could be costly, time-consuming, and limit flexibility. However, with the emergence of 3D printing technology, manufacturers now have the ability to reduce their reliance on outsourced manufacturing aid components.  

HellermannTyton Boosts Efficiency and Cuts Costs with Markforged

Amy Vasey is an Automation Design Engineer at HellermannTyton. She has been with the company for 20 years and recently helped introduce and implement 3D printing in their Automation department.

The product development group at HellermannTyton, familiar with additive manufacturing technology, approached Amy’s team, asking if they’d ever considered 3D printing some of their many aluminum parts.

At the time, Vasey and her team weren’t familiar with the technology or where to start. “The product development team was really good at pushing us to start with something small, and that’s what we did.”

CNC Macro Programming Basics

We will cover the basics of Parameter programming. The concepts learned can be applied to many CNC projects and can be used in small shops and large shops alike. In G Code, macro programming variables are assigned values and when they are referenced and called they provide the last value that they were assigned. Some ways that variables can be used are for machining part families and for modifying work offsets and tooling offsets.

Cardinal Manufacturing Overview

Cardinal Manufacturing is a student-run business in the Eleva-Strum High School. In a student-run business the students are responsible for all aspects of the business. It is a custom job shop that makes machined parts for community members and people throughout the country. Check out this video on the program.

What to Do When a Client Rejects Your Parts

Your company tries SO hard to make everything perfect, but occasionally, something slips through the cracks, and you send some parts to a customer that get rejected. It’s not a fun situation, and it can be like a gut punch, depending on how expensive the mistake is. How you handle it from the customer’s perspective can make all the difference and even potentially turn a bad situation into a positive experience. Customers know that mistakes will happen, but how a vendor responds to them can put your relationship on the chopping block, or solidify your position in the partner category.

Don’t Let Tribal Knowledge Kill Your Shop

Tribal knowledge can be a killer. For a smaller, stable company not on a growth path, it probably isn’t the worst thing ever – unless you lose one of your long-term employees who is the only one that knows how to do a lot of things. Certainly for any company that is on a more dynamic path for growth, adding new customers, more employees, or is concerned about losing that knowledge of a key employee it can be a major problem. Having your companies’ processes and procedures be locked in the brains (and only the brains) of your employees can be very difficult when you lose someone.