Machining.Blog® is a weekly blog focused on manufacturing career development. It features blog articles on the fundamentals of manufacturing for aspiring machinists. Our goal is to create an interest in manufacturing in the USA. Our writer Matthew Schowalter has worked in manufacturing for 24 years, and he covers the topics that matter to someone starting their career in manufacturing.
“The soft skills the machinist uses are the unseen tools in their box and can directly impact the success or failure of a dreamed after machining career.”
All in Manufacturing
I have designed and built a 3D printed clock that has over two dozen printed parts in it. My aspirations for doing this started when I bought mechanical watch movements and disassembled them to see how they work. The clock that I printed was inspired by a mechanical watch movement, but it is scaled up in size by six times.
An endmill is a cutting tool that is typically used in a milling machine, or a mill/turn machine. They come in various diameters and lengths, to suit the needs of the user and the application. With that, they typically come in variations with 2-flutes, 3-flutes and 4 flutes. A 2-flute and 3-flute endmill is typically used in cutting aluminum. The 4-flute version is used in milling steel. The versions with 5 to 12 flutes are used in finish cutting steel.
Amy Vasey is an Automation Design Engineer at HellermannTyton. She has been with the company for 20 years and recently helped introduce and implement 3D printing in their Automation department.
The product development group at HellermannTyton, familiar with additive manufacturing technology, approached Amy’s team, asking if they’d ever considered 3D printing some of their many aluminum parts.
At the time, Vasey and her team weren’t familiar with the technology or where to start. “The product development team was really good at pushing us to start with something small, and that’s what we did.”
If you work in the Manufacturing Industry chances are you have seen firsthand how the skilled manufacturing worker shortage affects your job. When there are more people retiring and less new people coming into the field, it can have negative effects on the industry. I have looked into the worker shortage crisis since 2015, and I came up with a phrase to help fix the shortage, “We Must Communicate, Collaborate, Connect, on a Consistent Basis”. I call it the 4-Cs of manufacturing.
This book is an insight into how to start a student-run business in your school district. It offers a look inside Cardinal Manufacturing in the Eleva-Strum School District. It defines what a student-run business is and lists the benefits of a program like this. Check it out!
Cardinal Manufacturing is a student-run business in the Eleva-Strum High School. In a student-run business the students are responsible for all aspects of the business. It is a custom job shop that makes machined parts for community members and people throughout the country. Check out this video on the program.
Your company tries SO hard to make everything perfect, but occasionally, something slips through the cracks, and you send some parts to a customer that get rejected. It’s not a fun situation, and it can be like a gut punch, depending on how expensive the mistake is. How you handle it from the customer’s perspective can make all the difference and even potentially turn a bad situation into a positive experience. Customers know that mistakes will happen, but how a vendor responds to them can put your relationship on the chopping block, or solidify your position in the partner category.
Cardinal Manufacturing in Strum Wisconsin is a school-based manufacturing program that operates both as a class and a business as well. The students gain real world life experiences while enrolled in the program. These experiences include problem solving and working in professional roles.
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Tribal knowledge can be a killer. For a smaller, stable company not on a growth path, it probably isn’t the worst thing ever – unless you lose one of your long-term employees who is the only one that knows how to do a lot of things. Certainly for any company that is on a more dynamic path for growth, adding new customers, more employees, or is concerned about losing that knowledge of a key employee it can be a major problem. Having your companies’ processes and procedures be locked in the brains (and only the brains) of your employees can be very difficult when you lose someone.
While recently attending a workshop on starting or growing your school-based enterprise at the school district of Eleva-Strum in Wisconsin I discovered that they have great model for their student-run business. Their program, Cardinal Manufacturing teaches soft skills and employability skills along with learning the technology.
The Red Raider Manufacturing program in the Sheboygan Area School District had 1,090 students in the 2021-22 school year. Its mission is to give all SASD students access to the most up-to-date, relevant and exciting learning experience to succeed. The vision of the program is education and industry partnering to turn a manufacturing/technical career into an aspiration. The students in the program are high achieving, proud of what they do, and career ready.
Here is a great video about Cardinal Manufacturing which is a student-run business in the Eleva-Strum High School. It’s a manufacturing program in the technical education department where the students are responsible for all aspects of the business.
I recently had an opportunity to interview Phil Brown and Umair Riyas from NexGenCAM about how to begin a career in computer-aided manufacturing or CAM. They are applications engineers that specialize in CAM software. Phil and Umair have extensive backgrounds in CNC and CAM/CAD, they offer a few tips to others who may be interested in starting a career in the field.
I recently had the opportunity to attend the NexGenCAM customer event held in Port Washington Wisconsin. It was great learning about what is new in Powermill software. They also had sessions on Moldflow, CAMplete, FeatureCAM, and Partmaker. The entire NexGenCAM team was there to help customers explore solutions and they provided on-the-spot answers for technical questions.
